Industrial Maintenance Program
Advanced Process Automation certificate program with optional PLC 5000/Logix Studio Basics
Upon successful completion of the Advanced Process Automation certificate program, students will earn a certificate from Penn State's College of Engineering.
Course Descriptions
Industrial Math and Electricity I & II
These courses will introduce the students to the basic principles of electricity including OHMS law, conductors, insulators, DC circuits, series and parallel circuits, voltage dividers, basic AC circuits, AC sine wave analysis, capacitors and inductors. Courses will cover AC theory and circuitry, time constant, AC complex numbers, reactance and impedance, LRC circuits, transformers, relays, polyphase AC circuits and power factor. An additional focus will be 16 hours of industrial math relating to electrical circuitry and the use of electrical measurement devices, i.e., fractions, decimals, formula re-arranging and meanings, vectors and basic triangle and geometric principles.
Motor Controls
Module I - Motor Controls
Students in this course will learn advanced motor control circuitry through the use of ladder diagrams. Detailed analysis of motor controls circuits included forward/reverse stations and multiples start/stop stations. Students will be required to build a forward/reverse motor control station utilizing conduit and combination motor starters. Conduit bending will also be covered to the extent of its use in motor controls. Also covered will be motor controls trouble shooting.
Module II - Advanced Motor Controls/Variable Frequency Drives/Machine Controls
Students enrolled in this course will receive the next stage of training in motor controls, i.e., Variable Frequency Drives (VFDs). Students will learn to use and program the AB1305 VFD for various operations and scenarios. Emphasis will be placed on installation and troubleshooting of a motor control system using the VFD as the motor's prime control device. Various problems will be inserted into a basic system for the student to locate and repair.
Programmable Logic Controllers (PLC)
Students will learn PLC fundamentals involved with PLC programming, hardware and setup. Students will receive both theory and hands on instruction with an emphasis on hands on programming and device interface and communication. Additional topics include PLC architecture and set up, how to set up communication to RSLinx, proper addressing and bit information, how to design and develop ladder logic in SLC 500, learn proper addressing and bit function for basic programming, counters and timers, greater greater then/less then bits, file moves and subroutines. Theory and hands-on experience will be provided using the Allen Bradley SLC 5/03 Programmable Logic Controllers.
Module II
This course is intended for an industrial maintenance person who has experience with PLC systems or has taken PLC Basics and has knowledge of basic computer skills. An emphasis will be placed on trouble shooting PLC subsystems from “outside” of the program. System overview of Studio 5000, comparison to SLC 500, I/O cards and function and wiring, CPU differences and functions, how to set up Studio 5000 in RSLinx, configure communication path, set up new controller and I/O to start a program, basic instruction bits, proper tag naming and tag data base. Theory and hands-on experience will be provided using the Allen Bradley Studio 5000 and 1769-L36ERM Compact logic Programmable Logic Controllers.
Module III
Students will learn PLC fundamentals involved with PLC programming, hardware and setup. Students will receive both theory and hands on instruction with an emphasis on hands on wiring, power supplies, and how to understand and trouble-shoot PLC’s from the “outside” with a computer. The module will also cover PLC types, I/O types, and on programming and device interface and communication. Additionally, how to design and develop a starter program, build tag data base for the program, counter/timers, internal tags, move/message bits, greater than/less then, AOI structure, AOI build and program, JSR routines. Final PLC Development class will utilize VFD for motor control with multiple devices
Cost/Additional Information
Program cost: $7,100 (includes Industrial Math, Electricity I, II, Motor Controls, and PLCs)
Costs are all inclusive: All instruction, instructional materials, administrative support and travel are included. The academic content of the training module is approved through the University College of Penn State University. All participants earn a certificate indicating their accumulated Continuing Education Units (CEUs) for their attendance at this training program.
Funding and grants may be available. Class size is limited.
PLC 5000/Logix Studio Basics (Optional)
This 32-hour class features in-depth, hands-on instruction on how to identify, operate, program and troubleshoot Rockwell Automaton/Allen Bradley 5000 PLC system. In addition, students will be able to modify and/or install 5000 systems and understand the new Rockwell Automaton/Allen Bradley 5000 Studio Architecture systems.
This program is ideal for supervisors, operators, maintenance technicians or anyone responsible for operating, maintaining or troubleshooting industrial equipment controlled by a Rockwell Automaton/Allen Bradley 5000 PLC.